Thanks to the color match and strength of the Polyvance glass-reinforced welding rod, the appearance is almost back to original and the repair is strong and functional. At the bottom of the v-groove, we start by laying down a bead right down the middle of the crack with the 02 profile round welding rod. Share This Story, Choose Your Platform! Re: Sea Doo Spark Cracked Hull. 2019 Sea-Doo SPARK PWC Series Repair and Maintenance Manual Master Collection (ONLY Spark Models) Only $24.50: Professional Keyword Searchable Factory OEM Manual- 677 Pages. Related: Sea Doo - Spark Plastic Cracks. Polytec is a glass fiber reinforced polypropylene material. 2019-11-22T19:06:54+00:00 By jake | Categories: Watercraft Service | Tags: hull, hull repair, seadoo, Spark, spark hull repair | Comments Off on Sea Doo Spark Hull Repair. The hull can be cracked and broken if struck with sufficient force. Page 74: Submerged Watercraft To avoid injury, wait for engine to cool Bring the watercraft to an authorized down. When welding, it is essential that you melt BOTH plastics at the same time as you make your pass. The “GF-30” means that the hull has 30 percent glass fibers embedded in the polypropylene matrix. Shop online for OEM Hull parts that fit your 2015 Sea-Doo SPARK ACE 900 HO (2UP AND 3UP), search all our OEM Parts or call at 866-829-6884 Needless to say, replacing a cracked hull can be an expensive proposition. Has anyone done a spark hull repair recently? Find out if it's HDPE, ABS or other plastic then it's possible to repair weld it accordingly with a plastic welding kit. Again, the same basic process is used. The first step in any plastic repair is to clean the plastic. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. Here we are using Polyvance’s 6122 round cutting bit in a quarter-inch air die grinder. But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. Find genuine Sea-Doo parts & maintenance products for sale from the Official Sea-Doo Online Store. Sea-Doo Spark Review: Top Speed, Weight, and Price Tags - JetDrift 11 February, 2020 at 06:22 Reply Experts’ opinion: Beyond the facts above, many experts say that Polytec hulls are durable and this is the future of the watercraft’s hulls. See an autho- flotation devices. Retail Price £5,999 Available Colours Year2021 Brand Sea-DooModel Spark 2-UP Get A Quote Finance Available View Brochure Specifications Call Us Today Previous Next […] Polytec is BRPs trade name for polypropylene plus glass fiber reinforcement. Bombardier Recreational Products, or BRP, has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. We’ll recycle the aluminum tape and apply it to the inside to help support the area while we weld on the outside. Sea-Doo T3 Hull This revolutionary design provides aggressive lean-in turning characteristics and penetrates chop and rough water conditions better than any of its predecessors. Hull design that improves every riding style. Needless to say, replacing a cracked hull can be an expensive proposition. Let us know your thoughts on this video by leaving a comment on YouTube! hyosung. Page 1 of 3 1 2 3 Last. Move the tip slowly, allowing the heat to penetrate the plastic. If the Sea-Doo hull is black and the upper and lower parts are bolted together, it’s likely that the hull is made of Polytec. In this video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. This list does not include sanders, grinders, or other common tools you will need. Again, you can speed this process by using the hot nitrogen immediately in front of the airless welder tip to preheat the plastic. Note: This is a list of the Polyvance products that can be used to make this repair. In this video, we will show you how to repair a Polytec hull using Polyvance’s nitrogen plastic welder and glass-reinforced polypropylene welding rod. 2018 Sea-Doo PWC's. ¼" diameter shank for air die grinders. Sea-Doo has expanded the use of this material across its line to include SPARK, WAKE, GTR, and GTI models, and likely more in the future. The more you know might just help you get back on the water sooner! JavaScript seems to be disabled in your browser. English Closed Captions have been provided for this video. The setting is a bit higher than we normally recommend for polypropylene to help speed up the welding process a bit. This would be a six week repair and I would lose the rest of the summer. This video will show you the repair technique on a two foot-long crack in a Sea-Doo SPARK Polytec hull. It is completely ruined. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. A repair kit like this will get you started on minor hull repair. Polyvance also offers products to help paint polypropylene including fillers, adhesion promoters, and texture paints to help restore the factory appearance of the plastic. Note that we are using the nitrogen plastic welder to preheat the plastic immediately ahead of the airless welder’s tip. The exact amount of oil may differ slightly from one model to another, please refer to your Spark’s manual. Jump to page: Results 1 to 10 of 21 ... Join Date Dec 2016 Posts 7. Using a heat gun and some patience, heat the impact area and the surrounding area about six inches out from the impact to soften the plastic. Needless to say, replacing a cracked hull can be an expensive proposition. We have supplied many of these to businesses and regular customers, either as a Part or changed over the whole vehicle in our marina based workshops. Before you even start, it’s essential to gather together the tools you’ll need for the job. These hulls come in 2 sections. 2021 Sea-Doo Spark 2-UP Prices from £5,999 Fun to ride and easy to tow with most sedans, the SPARK is designed to make the most out of your summer on the water. Big hole in the side. When it is sufficiently softened, push the hull back into proper alignment with a screwdriver handle. 2019-11-22T19:06:54+00:00 By jake | Categories: Watercraft Service | Tags: hull, hull repair, seadoo, Spark, spark hull repair | Comments Off on Sea Doo Spark Hull Repair. 2017 Sea-Doo PWC's. Keep the heat on the plastic and smooth it with the airless welder to your satisfaction. SPARK 2UP SPARK 2UP HO SPARK STrixx SPRK 2UP HO IBR Cnvc pkg SPARK 3UP SPARK 3UP IBR Cnvc pkg GTI GTI Limited 155 GTI SE GTI SE 130 GTI SE 155 GTR 230 GTR-X 230 GTS RXP-X 300 WAKE 155 GTX 155 GTX Limited 230 GTX Limited 300 GTX Limited S 260 GTX S 155 RXT 260 RXT-X 300 WAKE PRO 230. This small ring with the rubber boot and the metal support ring all encase the driveshaft to give it a waterproof seal. R18 glass-reinforced polypropylene welding rod. A Sea-Doo carbon ring (known as a carbon seal as well) is a part of a seal that is designed to keep the water outside the hull. My Sea Doo dealer said they need to make the repair and can not sell me the part because the vin is engraved on the hull and they need to follow protocol to dispose of the old hull. Due to the stresses placed on the hull in operation, we want to make sure there’s plenty of contact area between the welding rod and the hull. Bombardier Recreational Products, or BRP, has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. Seadoo Spark hull repair, I can weld the Pollyetc hulls or upper body’s of damaged seadoo sparks, or any seadoo with plastic hull. Find genuine Sea-Doo accessories, parts and riding gear for your Personal Watercraft in the Official BRP Sea-Doo online store. This tool makes fast work of removing the plastic. I'm not going to lie....I am a little disappointed with Sea Doo. Sea-Doo dealer as soon as possible to have it … They were a lot of fun....til you hit a wake and it cracks beyond repair. Here is were it gets worse. For even more detailed information, check out the Polytec Hull Repair Guide. V-groove again with the carbide cutter bit along the cracks about halfway through the plastic. Sea Doo Spark hull swap at Clems. Get the most out of your Sea-Doo watercraft with genuine BRP-engineered parts. Polyvanc. We’ll make a second pass with the wide welding rod in order to completely fill the v-groove. Note that the v-groove is fairly wide, at about half an inch. Here we started with the wide rod, then made a couple of passes with the 04 profile medium width ribbon, then capped it all off with a final pass of the 05 profile wide ribbon. If you have any questions, please don't hesitate to call technical support at 800-633-3047. Use your smartphone`s scanner to share this page with a friend. Sea Doo Spark Hull Repair. Sea Doo Spark Hull Repair. We will set the Nitro-Fuzer nitrogen plastic welder at a heat setting of 72 for the nitrogen side, with a flow rate of between 12 and 15 liters per minute. This material will dissolve any contamination on the surface, allowing you to wipe it away before it can cause any adhesion problems in the repair. Explore the four types of Sea-Doo watercraft hulls. Move the tip slowly over the surface and let the heat do the job. Boat Sea-doo Spark Series Operator's Manual (148 pages) Boat Sea-doo RXT iS 255 2009 ... areas must catalyst which is sprayed into the mold. Bombardier Recreational Products has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. After letting the weld cool completely, we will remove the temporary staples by reheating them with the plastic stapler and pulling them out with a pair of needle nose pliers. Sea Doo Paint Codes Seat Reference Chart Spark Plug Reading 1995-2004 VTS Test Info 1995 & UP VTS Tech Info 029/358 VTS Module Test Water Flooded 2 Stroke Wear Ring Removal 4 Stroke Fault Codes More SDS Tech Info Sea Doo Manuals. &, 8202 Nitro-Fuzer® Nitrogen Welding System, If you have a broken plastic part that has the m, IMPORTANT NOTE: Due to hazmat restrictions, we, Use aluminum tape to hold broken plastic parts t, 6204 Hot Spot Cordless Plastic Stapler have a rough surface to allow the gelcoat putty to The body and hull of the Sea-Doo jet boat are con- bond properly. Because we want the best appearance possible without having the paint the hull, we will melt the sandpaper fuzz off the surface with a propane torch. Next, use Polyvance’s aluminum tape to hold the crack in alignment on the outer surface. New Video: Repairing a Sea-Doo Polytec Hull. Polytec is a glass fiber reinforced polypropylene material that is much lighter than the typical fiberglass or SMC that is used to make watercraft hulls. To prepare for welding, grind a v-groove about halfway through the plastic using a carbide die grinder bit. For more information about this repair, visit the video page. Here we will start by using the 05 profile wide ribbon. Weld using the same technique along the crack. nut-hex.plastic m22 (discontinued) (sea doo 212100008) BAFFLE-FUEL PICKUP (OLD P/N 275500013) (SEA DOO 275500186) OSD Sea Doo VTS & Stop Buttons Kit - 1993 XP / 1994 XP XPi But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. Make sure the hot nitrogen gas is close in to the action, making sure to pre-melt both the hull and the welding rod, then fusing the two melted plastics together with a slight downward pressure on the welding rod. This rod is available in three different profiles – the 02 round rod, the 04 medium ribbon, and the 05 wide ribbon. In this case, the crack wasn’t straight through the hull; it was sheared slightly at an angle and the parts were not overlapping properly. Keep the flame moving rapidly; you don’t want to overheat any certain area. With the welds on the inside completely cooled, we will peel the tape off the outside and get it ready for repair. Note that the welder nozzle is very close in to the work, and that the hot nitrogen gas is melting both the hull and the welding rod at the same time. Apply as many passes as necessary to completely fill the v-groove, using whichever profile of welding rod fits the bill. Apply a light downward pressure to the welding rod as you make your pass to fuse the two plastics together. The crack runs up the outside and down the inside. Click here: https://www.youtube.com/watch?v=FMJxWebVhoI. R18 glass-reinforced polypropylene welding rod, https://www.youtube.com/watch?v=FMJxWebVhoI, Drone Tracking a Jet Ski Rider in the Open Sea, glass-reinforced polypropylene welding rod, 8202 Nitro-Fuzer Nitrogen Plastic Welder, Digital, Dual Gas, with Cart, Polypropylene + 15% Glass Fibers, 3/8" x 1/16", 30 ft., Black, Polypropylene + 15% Glass Fibers, 3/16" diameter, 30 ft., Black, Polypropylene + 15% Glass Fibers, 5/8" x 1/16", 30 ft., Black. The hull can be cracked and broken if struck with sufficient force. We’ll show you the repair technique on this two foot-long crack. All footage free from Pexels (www.pexels.com) under their license. ... Sea Doo Spark Cracked Hull. Always wear proper safety gear while working! We are now set up to repair cracks and hull damage to Seadoo Sparks. If we have the damaged machine with us we can organise getti Polytec is a glass fiber reinforced polypropylene material. Again, since the material is glass-reinforced polypropylene, we will use Polyvance’s R18 glass-reinforced polypropylene welding rod. That way you know the plastic is heated all the way through. If the Sea-Doo hull is black and the upper and lower parts are bolted together, it’s likely that the hull is made of Polytec. Because the v-groove is so wide and deep, this repair will take several passes of welding rod to fill completely. Sea-Doo 2014-2020 SPARK,RXP GTI GTR Wake RXT IBR Actuator 278003606 278003585 OEM. Bombardier Recreational Products has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. If there are any voids or low areas, fill them in with the welding rod that fits the area best. In this new video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. Using the airless plastic welder, we then melt the plastic on top of the staple to make them more secure. CAUTION Heat exchanger NOTICE in the hull may become very hot. When you reach the end of the pass, direct the heat on the rod alone for a few seconds, then twist the rod to break it. As on the inside, when you have enough material to fill the v-groove, smooth the weld with the airless plastic welder. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. Here we see the plastic ID symbol molded into the backside of the plastic. Shop online for OEM Hull - All Models parts that fit your 2017 Sea-Doo SPARK, search all our OEM Parts or call at 866-829-6884 Polytec is a glass fiber reinforced polypropylene material that is much lighter than the typical fiberglass or SMC that is used to make watercraft hulls. At Gelcote International we make it easy for you to keep your Sea Doo personal watercraft in tip top condition. Check out the Polyvance website, or call 800-633-3047 for technical assistance on any plastic repair or refinishing challenge you face. But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. When the recycled plastic cracks, it keeps going and keeps going. T 3 stands for Tight-Turning T-hull and uses an advanced dual surface hull design with a unique combination of soft and hard chines that engages the water with a suction force when leaning into a corner. Whether you are looking for fun-filled family experiences or backcountry riding, Ski-Doo brings a whole new set of on-snow adventures to your life. The hull is a one piece recycled plastic hull. There was a bit of residual stress on the crack that the tape wasn’t holding together, so here we are inserting a couple of hot plastic staples using Polyvance’s 6204 Hot Spot plastic stapler. The tape will also prevent the weld from blowing through the crack when you’re welding from the inside. Sea Doo Spark; Spark hull repair recently? The finished repair should be a flush surface. I can make them water tight and structurally sound, I repair the damage from both sides and reinforce the damaged areas. Heating it will allow you to soften the plastic enough to push the sheared areas back into position. After the staples are removed, we will v-groove the area as we did before and weld that segment of the hull using the same method. Once the correct profile is achieved, then we’ll switch to finer grades of sandpaper to get a smoother finish. No fiberglass splinters :) Interesting how this looks apart. Now that the rod is laid into the groove, we will use the airless plastic welder to smooth it out and burnish it in. Sea-Doo Polytec hulls and decks can be repaired using an adapted plastic welding procedure. Here we are using coarse 50 grit sandpaper to knock the high spots down. The staples are embedded into the plastic, tying the broken parts together with stainless steel. Here we are welding with the 05 profile wide ribbon. 2007 Sea Doo Rxp 1503 Na Engine And Air Intake Silencer Na Fox Sea Doo 587 Wiring Diag... Sea Doo Spark Jet Pump Sea Doo Spark Trixx Review Specs Prices Pictures Videos Jetdrift Sea Doo Spark … Sea-Doo 2014-2020 SPARK,RXP GTI GTR Wake RXT IBR Actuator 278003606 278003585 OEM. Click on the CC button to turn them on or off. Following on from an incident many customers of ours find themselves needing a replacement SeaDoo Spark hull. The lighter hull material allows for easier trailering and great performance using a smaller engine. * you just remove the defective Ibr module and send it in for service , this auction is not for a Ibr module, it’s for repairing the one you already have , once we get the defective unit in we Will inspect it and service it and have it shipped back in 2-3 days . Use your smartphone`s scanner to share this page with a friend. The total oil capacity of a Sea-Doo Spark is 3.6 quarts, while you will need around 2.1 quarts of oil for an oil change on a Sea-Doo Spark. The original $160 factory Sea-Doo book manual contained 449 pages, I have included hundreds of additional pages of great information with some dealer only content including: When the welds have all cooled completely, sand the weld smooth. For the best experience on our site, be sure to turn on Javascript in your browser. Sea Doo Color Match Repair Kit. It is best to heat from one side until the plastic is too hot to touch on the opposite side. Here we are using Polyvance’s 1000 Super Prep plastic cleaner. You can repair cracks or holes in the Sea-Doo Polytec hulls using this process. Spark hull repair recently? Sea-Doo riders, keep the fun on all winter Extend fun and family time on snow. rized Sea-Doo dealer as soon as pos- sible. JavaScript seems to be disabled in your browser. The length of this video is in no way representative of the actual time required to perform a complete repair and therefore should not be used for estimating purposes. With a Sea Doo color match repair kit, your damaged jet ski can look as good as new once more, with minimal effort or expense. Because the impact distorted and misaligned the surface, we first have to heat the plastic up and push it back into proper alignment. Seadoo Spark hull repair, I can weld the Pollyetc hulls or upper body’s of damaged seadoo sparks, or any seadoo with plastic hull. The lighter hull material allows for easier trailering and great performance using a smaller engine. 06-01-2016, 03:14 PM. plastic. I love the small Sea Doo Spark. This Sea-Doo how-to video provides hands on instruction by presenting the hull repair process from start to finish. Saw @spark2.0 post but doesn't look like they are active anymore. Sea Doo Spark Hull Repair We are now set up to repair cracks and hull damage to Seadoo Sparks. Add Ski-Doo to your Doo . Finish sand the area with 320 grit sandpaper. New season means new possibilities for Sea-Doo riders. You just want to melt the fuzz created by the sandpaper. In this video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. Sea-Doo has expanded the use of this material across its line to include SPARK, WAKE, GTR, and GTI models, and likely more in the future. 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